A one-stop solution for all your Packaging, Batch coding, Sealing, Filling, Labeling, Wrapping and Shrinking needs.
Our strongly experienced team members are putting every possible effort to accomplish the end goals of value creation and customer satisfaction. With a mission to become the leading manu-facturers of high-quality equipment, we are effective in earning the critical requirements of our customers from industrial sectors.
With a backing of 7 in-house and 15 on-field technicians, we are successful in providing in-time and efficient after sales services to our clients. We cater to Pharma, Food, Personal Care, Home Care, Automotive and Textile Sectors.
Index

• Liquid Filling
• Powder Filling
• Foil Sealing
• Capping
• Labelling
• Shrink Sleeve Applicator
• Cartoning
• Overwrapping
• Case Packer

Liquid Filling Machine
Function:

• Manually bottles will be placed open side up in turntable.
• Liquid filling unit is operated completely by mechanical system.
• Sensor senses the Bottles and machine starts automatically.
• Mechanical stopper stops 4,6,8 Bottles at a time.
• Diving nozzles enters inside and fill the Bottles.
• After filling i.e. when nozzle goes back to its home position only stopper release the Bottles.
• Filling starts only if 6 Bottles are available at filling station.
• Volume of liquid filling can be set as per user requirement by adjusting the action of piston.
• The stopper is adjustable.
• Height of filling nozzle unit is adjustable.

Interlocks:

• No product Liquid filling machine off automatically.
• Emergency on Machine off.
• Clutch Slip Machine off

Powder Filling Machine
Automatic Powder Filler Function

• Manually bottles are placed in the turn table provided.
• Bottles will pass through the conveyor and enter the Auger filler.
• This unit contains Indexing turret of 6/12 pockets.
• This unit contain mechanical indexer.
• Cans are entered into turret at 45 degree.
• Auger filler will dispense powder as soon as bottle is below the nozzle as per weight instructions set in HMI.

Interlocks

• When Input sensor sense the bottles, machine starts in auto mode.
• When Output sensor sense the cans, machine stops in auto mode to avoid overload / jamming.
• No container, no filling.
• Clutch slips at overload/jamming in machine.
• Emergency stop, machine off.

Automatic Foil Sealer
Automatic Single Head Foil Sealing Machine Description and operations

• This unit contains Indexing turret of 8 pockets.
• This unit contain mechanical indexer.
• Cans are entered into turret at 45 degree.
• Indexing Turret Will Pick the Jar Into Below The Cutting and Sealing Head.
• Cutting & Sealing will be done at same time.
• Dancing Roller Assembly Which Helps the foil for Proper Tension and easy cutting.
• Turret places the container to the output conveyor.

Interlocks

• When Input sensor sense the container machine starts in auto mode.
• When Output sensor sense the Container machine stops in auto mode to avoid overload / jamming.
• No container, no Sealing.
• No Container, No Foil Cut.
• Clutch slips at overload/jamming in machine.
• Emergency stop, machine off.

Automatic Capping Machine
4HD Rotary Capping Machine:
Function

• After Filling, product passes to Rotary Capping unit.
• Bottles enter to the entry turret through timing screw.
• Machine has capping tool, which moves down pick caps from exit turret and carries along with it.
• Tool comes down at capping station and place the cap over the bottles.
• After capping Tool jaw opens and goes up to the original position.
• Pressing torque can be set for individual tools.

Interlocks

• Output conveyor sensor on/off, machine on/off.
• Bottle Sensor on/off, machine on/off.
• Clutch Slip, machine off.
• No bottle, No Cap.
• No Cap Machine on/off

Single Head Capping Machine:
Function

• This unit contains Indexing turret of 8 pockets.
• This unit contain mechanical indexer.
• Cans are entered into turret at 45 degree.
• At predetermined station Cap will be placed over containers.
• Rotary electrical vibrator is provided which orients supply the caps to the pick and place unit through cap transfer track.
• Cap placing unit operates mechanically.
• Cans carry caps along with it while indexing.
• Caps will be pressed onto the bottles by pneumatic cylinder after cap placing.
• At next station mechanical capping tool comes down, tool press and rotates the cap against the bottle.
• Capping will be done at pre-set torque, once required torque is achieved tool will slip with the help of magnetic clutch.
• While capping, bottle will be held rigidly with pneumatic gripper for anti-rotation.
• After capping tool goes back to the original position.
• Turret places the container to the output conveyor.

Interlocks

• When Input sensor sense the cans machine starts in auto mode.
• When Output sensor sense the cans machine stops in auto mode to avoid overload / jamming.
• No container, no filling.
• No Cap, Machine off.
• Capping machine off, filling machine off.
• Clutch slips at overload/jamming in machine.
• Emergency stop, machine off.

Automatic Labelling Machine
Basic Machine Parts
Conveyor:

• This is required to move the bottles.
• Machine direction will be left to right
• 2500mm length & 82.5 mm slat width

Disc Spacer

• It helps to create the space between two bottles

Orientation

• It helps to orient the bottle properly before it gets hold by overhead unit

Overhead Unit

• It holds the bottle properly from top
• It helps in proper labelling on bottle from both the side

Labelling Head:

• This I the heart of the machine. Actual labelling head will be designed for maximum label height of 150mm

Sensor

• Product sensor: required to detect the product and send the signal to PLC
• Label sensor: detect the gap between two labels and accordingly help to dispense the label

Shrink Sleeve Applicator
Description & Operations

• This machine consists 4 meter of Conveyor with S.S 304 slat chain for product entry & exit.
• The Containers will be manually placed in pug of the input conveyor of Sleeve Applicator Machine.
• Length of film can be adjusted through HMI.
• Film is fed to the mandrel through number of rollers.
• Mandrel is designed according to the shape of containers.
• Pair of rollers is placed on mandrel at bottom which pull the sleeve while cutting and places over the marker.
• After placing sleeve markers moves through the shrink tunnel
• After finish containers will be ejected by manually

Shrink tunnel

• This unit contains Heaters inside the tunnel which shrinks the sleeve.
• Blowers are placed at the top of the tunnel to circulate the hot air around the sleeve.

Cartoning Machine
Fully Automatic Cartoning Machine
Description & Operations

• Cartons need to be loaded onto the hopper on loading platform is provided to minimal the feeding frequency.
• Individual cartons will be pick place onto the pocket conveyor which is parallel to the pocket conveyor.
• Cartons will be picked and placed through individual heads through suction cups with the help of vacuum.
• Picked cartons will be placed inside the each pockets of conveyor.
• This machine consist cam operated pocket conveyor system with sliding mechanism.
• Product has to be placed in the hopper.
• Product pusher mechanism is placed parallel to Product carrying conveyor which pushes the Product inside the individual cartons.
• After Product insertion each cartons passes through cartons flap tucking mechanism which is placed parallel on both side of the conveyor.
• In tucking mechanism first side flaps will gets folded through mechanical fingers.
• At next station bottom flaps gets folded through mechanically Guides.
• After flap folding end product will be ejected to output conveyor.

Interlocks

• No Product at input conveyor of pick and place unit machine, cartoning machine would halt and starts when product is present in auto mode.
• No Product no carton.
• No carton no Product push(ejected in bin).
• Mechanical jam drives slip through mechanical clutch mechanism.
• No cartons at hopper machine stops.
• Low air pressure machine off.
• Emergency stop machine off.

Optional Features

• Leaflet Folding
• Leaflet Insertion
• Spoon, Dropper etc. insertion
• Top Product Loading
• Gluing for cartons
• Multiple Product Insertion
• Hopper for Product
• Integration with existing Primary Packing Line

Mob : +91 8080912007
Email : sales.ipc01@gmail.com